Agricultural Castings

What are Agricultural Castings?

Agricultural castings are metal components produced using various casting processes, specifically designed for use in agricultural machinery and equipment. These castings are integral to the functionality and durability of farm implements, tractors, harvesters, and other essential agricultural tools. The unique challenges of the agricultural environment necessitate robust, reliable components capable of withstanding harsh conditions. Therefore these casting components must be able to handle heavy loads and stress, chemical exposure, abrasive environments, as well as vibration and impact. They are typically made from durable materials such as cast iron (both gray and ductile iron), alloy steel, carbon steel, and stainless steel, depending on the specific application and performance requirements.

Our Processes for Agricultural Castings

As a specialized manufacturer and supplier of agricultural castings, Taiyuan Simis Investment Casting Co., Ltd. possesses a deep understanding of the rigorous operating conditions and heavy-duty demands inherent in agricultural equipment. With our dedicated workshops, we are readily available to provide a range of casting processes, including sand casting, investment casting, and shell mold casting, perfect for producing robust and reliable agricultural components. Our process capabilities allow us to meet varying requirements for different agricultural applications, such as component complexity, performance, size, weight, and cost.

Investment Casting

Our investment casting process is used for specialized agricultural equipment and machinery components such as planter parts, plow parts, and irrigation system components, among others. We achieve near-net-shape castings using our silica sol casting technique. At SIMIS, we offer custom investment casting services tailored to each project, meeting unique, difficult, or complex customer requirements.

Sand Casting

For the production of heavy agricultural components and large quantities, our sand casting process offers a highly economical and efficient manufacturing solution. We specialize in substantial castings such as tractor chassis components, combine harvester frames, and large housings for tillage equipment. Our sand casting process allows us to produce individual castings weighing several tons, while also providing quick turnarounds on high-volume agricultural casting orders.

Shell Mold Casting

When agricultural equipment requires components with consistent quality, dimensional accuracy, and cost-effective production in medium to high volumes, we recommend our shell mold casting process. This process is particularly suitable for producing cast iron agricultural castings, such as levers, brackets, and smaller housings used in various agricultural implements. Shell mold casting offers a more economical solution for these types of applications while still maintaining tight tolerances and repeatable results.

Materials for Agricultural Castings

Materials for agricultural equipment components must withstand significant stress, wear, and harsh environmental conditions. SIMIS offers expertise in selecting casting materials with the appropriate properties for these demanding agricultural applications. We work with various grades of steel (carbon, alloy, and stainless) and cast iron, each offering unique advantages in chemical composition, physical properties, and mechanical properties. Not only do we cast strictly to clients’ exact specifications, but we also provide guidance in helping clients determine the optimal material for each agricultural application, ensuring the final casting meets the required performance and durability standards.

Stainless Steel

With its exceptional corrosion resistance and high strength, stainless steel is an ideal material for many agricultural applications. We utilize various grades of stainless steel to produce durable and reliable components for agricultural equipment. Examples include parts for chemical sprayers, components for liquid fertilizer systems, and parts exposed to wet or corrosive conditions in harvesting equipment. These stainless steel castings contribute to increased equipment longevity and reduced maintenance costs.

Carbon & Alloy Steel

Agricultural equipment and accessories typically require materials capable of withstanding heavy loads, impacts, and continuous operation. Both carbon and alloy steels can be viable options, each possessing unique performance characteristics. We cast various grades of carbon steel components for agriculture, including 1020, 1045, and 1050, which are commonly used for components such as plowshares, cultivator shovels, and structural supports. These grades can be chosen to meet precise application demands, achieving optimal performance and longevity.

For applications requiring enhanced strength, toughness, and wear resistance, alloy steels castings are preferred. We offer grades such as 4130, 4140, 4340, and 8620, which are great for heavy-duty plowshares, harvesting machinery components, and structural supports for heavy farm equipment. These materials guarantee extended service life in demanding agricultural environments.

We highly encourage you to speak with our experts to discuss material options so that we can help you choose the right material for your custom agricultural project.

Cast Iron

Cast iron remains a prevalent material in agricultural component manufacturing, offering a balance of economy and versatility for diverse parts and accessories. Gray iron is frequently chosen for less demanding applications like housings and structural elements in farm structures and equipment. Ductile iron however, with its enhanced strength and toughness, is often favored for critical load-bearing components in tractors, harvesters, and infrastructure such as irrigation and livestock handling systems.

Why Choose Our Agricultural Casting Services?

With 40 years of experience in the foundry industry, Taiyuan Simis Investment Casting Co., Ltd. specializes in high-quality OEM and custom agricultural castings, engineered for specific performance, durability, and safety requirements.

We offer comprehensive services, from design and engineering to tooling, casting, and finishing, ensuring fully custom solutions for the agricultural industry. Our in-house capabilities enable us to produce a wide range of components for tractors, harvesters (combines, forage harvesters), tillage equipment (plows, cultivators, harrows), planting and seeding equipment (planters, seed drills), spraying and fertilizing equipment, irrigation systems (pumps, valves, fittings), and livestock handling equipment (feeders, waterers, gates). This includes brackets, housings, levers, structural supports, cutting components, plowshares, cultivator shanks, seed metering components, furrow openers, pump housings, valve bodies, axle components, bearing housings, hydraulic components (cylinders, valves, manifolds), hitches and linkages, harvesting components (sickle bars, concaves), pulleys, and other functional parts.

This list above is just common examples of what we do. Get in touch with our engineers, and let us know your detailed requirements so we can provide you with tailored solutions for your projects.

Fully Custom Services

At SIMIS, performance drives our customization. We optimize material selection and processes to achieve the desired dimensions, properties, and performance of your agricultural castings, making sure that your components meet designed standards. Our custom services include various heat treatments, surface treatments, custom logos, markings, and more. On top of this, we do not impose a minimum order quantity, accepting both large and small orders.

Competitive Pricing

We distinguish ourselves from competitors by offering exceptionally competitive pricing, achieved through a combination of strategic efficiencies. Our in-house production manages every stage, from design to finishing, reducing logistical costs and lead times. Continuous process optimization minimizes waste and energy consumption, directly lowering production expenses. Strong partnerships with material suppliers allow us access to quality materials at competitive rates. Our scalable production capabilities, suitable for both small and large orders, enable economies of scale. Furthermore, we employ lean manufacturing practices to eliminate waste and maximize efficiency, passing cost savings to our clients.